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Heat treatment career transition mission and detailed guidelines for promotion purposes (Article I)

Heat treatment career transition mission and detailed guidelines for promotion purposes (Article I)

Release Date:2013-12-10 00:00 Source:http://www.ksyyc.com Click:

A heat treatment guidelines for promotion and career transition mission
Heat treatment is the process of making advances with mechanical functionality and reliability , to avoid the onset of serious incidents to ensure the quality of goods indispensable foundation skills, but also a long history of traditional industries . As the heat treatment affect China with the functionality, reliability and life expectancy levels , not only resulting in a lack of competitiveness in the world , along with a short life expectancy and because the product formed considerable appropriate information and motivation spoil . " Improve the heat treatment , a few parts ," said the forward part through the use of clear heat treatment life expectancy is several times the energy and materials obtained results.
Heat treatment and mechanical occupations energy large, medium and large cars, tractor production, standard fasteners , bearings and machine tools production company , heat treatment shop power consumption account for a quarter of electricity consumption over the entire company , and tool and die making, car accessories and more energy to produce heat treatment accounted for more than half of the total electricity consumption . This prompted our heat treatment production process saving potential is suitably large .
Visible energy saving washing produce heat treatment career transition is the key to promotion policy , the end of this policy weight Zhiyuan , one forward commodity quality level , after extended cycle life expectancy parts perform labor , energy and materials directly reach ; Second, in the heat treatment process skills in energy and materials . Thus , the construction of "specialized, sophisticated, special " in the middle of the heat treatment skills , leading skills and accelerate the production process with the use of demonstration and implementation , through the transformation of advancing the skill level of skills , the end of the heat treatment process produces energy conservation, energy , emission reduction, is fundamental mission of heat treatment industrial transformation .
Second, do foundation work, a clear transition points for promotion
A deepening investigation research, explore energy conservation via
Under the arrangement of the China Machinery Industry Federation , China hot Association launched a " heat treatment career paths to promote energy saving operations and policy discussion " topic. Three primary heat treatment clear career path to energy saving , should accelerate the transformation of skills , the second is the level of forward handle , three are competing for policy driven. The primary skills made the transformation method includes the company a reasonable selection of heat treatment electric heating equipment , shall, be able to choose successive heat treatment furnace ; increase induction heating heat treatment programs ; restraint use salt bath ; implementation of vacuum and controlled atmosphere heating equipment and sophisticated computer control 9 system. In the forward handle levels proposed : strengthening the implementation of energy saving heat treatment skills and equipment, forced the selection of banal high-energy heating equipment, strict implementation of national standards, to prohibit further production of high-energy commodities ; standard company produced handle , increase energy reduction handle the intensity discharge operations , constraints, low-level redundant construction of the company's heat treatment and useful selection of high-energy capacity.
2 , heat treatment intended occupation " second five" energy-saving programs
In order to do the job of energy saving heat treatment occupations , China Association in addition to the preparation of the thermal heat treatment professional "five " to start the program , but also specially prepared a " five-second" career saving solution heat treatment . For the status of Chinese occupation of bedrock heat treatment , heat treatment proposed career in the " five-second" time to compete for the end of the heat treatment processing unit to reduce energy consumption by 30% , 15% reduction in total waste emissions , zero pollution trunk end of the heat treatment companies competing energy saving operation policy: the program needs more heat treatment company " twelve Five" homogeneous unit energy consumption of today's 600 kwh / ton reduced to 450 kWh / t ; heat treatment furnace fuel proportion reaches 15% , even 55% of the thermal power reaches 80 % of the fuel air pre- heaters are implemented , to ensure that the preheating temperature is above 300 ℃; resistance furnace heat treatment of 50% or more ceramic fiber lining selection , induction heating power reaches 30% ; heat treatment produces fuel consumption power to 20% below the cost of production ; heat treatment equipment to ensure the life expectancy of more than 20 years. Program also presented a detailed introduction and implementation of project content and apply energy-saving methods.
Participating in formulation with the Ministry of Industry Division for the preparation of " mechanical foundation parts, key information and foundation special production skills " five "to start the program ", the China Association pursuant to heat the actual situation of the occupation to energy conservation as the fundamental starting point raised heat treatment is the foundation skills to start point : chemical treatment reminders infiltration skills , fine control of heating and quenching skills, gears and bearings controlled heat treatment of fine skills, large parts of vacuum heat treatment skills, and management of large shaft -type parts induction hardening heat treatment skills, large full no fiber lining trays successive controlled atmosphere heat treatment furnaces skills, skills successive vacuum heat treatment , heat treatment of large thin pieces of pressure quenching skills, deep cold processing skills.
3, the proposed implementation of the heat treatment produces professional cleaning company cleaning solutions and heat production level evaluation criteria
In order to reach the intent of producing energy saving washing in ensuring the quality and safety of goods produced in the foundation , the China Association Professor hot arrangements and trunk company , under the arrangement of the machine associated with the end of the Chinese Association hot " heat treatment produces professional cleaning implementation plan" and " Heat treatment professional cleaning production level assessment standard" preparation jobs. MIIT released in March this year includes heat treatment career points , including 17 professional cleaning production skills to implement the program , the clear overall approach to professional cleaning heat treatment produced : By the end of 2012 , all career save 3.4 million tons of standard coal power ; gas emission reductions 45 million cubic meters ; wastewater discharge by 15 million tons; waste salt slag emissions reductions 6,000,000 tons . Lists the heat treatment professional cleaning elements introduced nine production skills , including : ( 1 ) vacuum heat treatment skills ; ( 2 ) controlled atmosphere heat treatment skills ; ( 3 ) all- fiber lining furnaces skills ; ( 4 ) energy efficient air exchange heat ; (5) IGBT transistor induction heating skills ; ( 6 ) computer fine manipulation skills ; ( 7 ) chemical heat reminder infiltration skills ; ( 8 ) Multi- quenching cooling system ; ( 9 ) vacuum cleaning skills. This nine vocational skills as heat treatment production skills to promote the transformation of the cleaning means clear direction .
Preparation of the end of the " heat treatment produces professional cleaning level assessment criteria " contains the primary skills : Heat production company safety and environmental protection , and the company for ensuring the quality of goods , energy policy skills related heat treatment , heat treatment and heating equipment energy efficiency policy, salt bath heat treatment furnace use and apply salt , heat treatment processing companies mall access, supervision apply methods. The new standard as the heat treatment processing company producing malls access conditions and heat treatment on both the cleaning company commenced production level assessment , avoid companies with high energy consumption , low-level redundant construction , it is to reduce pollution of the environment and avoid unsafe elements , accelerate the transformation and behind the selection of traditional skills with trite , heat treatment to promote scientific career unfold , but also allows the company a very good fit heat treatment of national and regional industrial expand programs, regional environmental functions and industrial layout adjustment needs, the company accelerated to an intensive and specialized swing.
4 , develop career entry criteria , that " China Heat Treatment professional access"
In accordance with relevant state regulations and guidelines formulated " China Heat Treatment professional access" to promote the production of heat treatment professional cleaning , skill advancement , promotion and distribution of goods adjustment , the whole competitive career advancement for the principle of ensuring the quality and safety of goods produced in the foundation the push to clean production, promote energy conservation, to avoid high energy consumption, low heat treatment is repeated to build the company, to reduce pollution of the environment and avoid unsafe elements to accelerate the implementation " with the production of industry restructuring and rejuvenation program " proposed " to increase skills transformation investment, production skills and cleaning implement leading production methods , power forward data utilization and production , reduce energy consumption , reduction of pollutant emissions "and point operations mission to make the company a very good fit heat treatment of national and regional industrial expand the program , regional environmental and industrial layout adjustment function needs to promote the company to accelerate the intensive heat treatment and specialized scientific unfold . The primary conclusion of the contents of this seminar topics include: ( a ) " access conditions for heat treatment of occupation ," the application of the program ; (b ) heat treatment and heat treatment professional company plans to build the company's condition ; (c ) on the company's skills with heat treatment ; ( four ) on induction heat treatment power consuming and resource utilization ; (e ) the need for environmental protection heat treatment occupations ; (vi ) the demand for heat-treated product quality ; internal ( seven ) heat treatment company for ; ( eight ) heat treatment company's safety and health needs and social responsibilities ; ( nine ) and apply professional supervision .